Quality Assurance Process

Quality assurance requires a systematic plan encompassing all actions necessary to provide adequate confidence so the product or process being developed can be assured to meet the customer's expectations. The quality assurance plan needs to be repeatable and measurable with predefined goals.

Our goal is to add value to our clients’ infrastructure by creating a quality program that meets the needs of their product and business. We are manufacturing equipments as per quality norms recommended by the international codes and engineering standards. To achieve this ,a detailed quality plan is worked out for every equipment in order to maintain tolerances and pass the prescribed trail tests and checks. The normal course of quality assurance programme involves inspection, which can be grouped as follows
 

1. MATERIAL TESTING:

The material is tested for chemical and physical properties as well as dimensional tolerances as prescribed by the materials standards. If the test certificates are not available, check testing is also done and a proper record of the result id maintained in required format

2. INPROCESS INSPECTION:

The in process inspection involves testing and inspection while the part or subassembly manufacturing is underway. For the process equipments, welding procedure qualifications and welding qualification tests may be carried out. Other tests in this category include fitting, marking, layout etc prior to fitting.

3. FINAL INSPECTION:

This consists of dimensional conformation and visual inspection. The inspection data is maintained in required format for clearance and records.

4. TRIAL RUN:

Before the subassembly or the equipment is released for further processing, trial run is carried out. It is in the form of hydro testing and for rotating equipments it is in the form of running the machine for finite period of time and is tested for radial run out, smooth running, ovality, freeness. Heat up of bearing housing and grease fitting is also checked. . For idlers water proof and dust proof tests are carried out to check for any dust and moisture trapped in roller.